Quality Control of Down

Each duvet workshop featured on Downduvet.co.uk uses extensive quality control measures to ensure product quality and reliability. A sample is taken from every shipment of down as it arrives and tested for quality. Each time the down is washed, a new sample is tested to ensure consistent quality. Testing is used to make sure the down is pure and free from foreign bodies, determine its oxygen content and elasticity. Only when enough samples have been thoroughly and scientifically tested is a shipment of down released for further processing.

Quality control of down in the laboratory
A Kauffmann employee inspects the down after the final wash.

Assessing Down Quality in 6 Steps

1) Determining Species

The first step in analysing down quality is figuring out what animal the down comes from. With the aid of a magnifying glass, a trained eye can quickly discern whether a piece of down came from a duck or a goose. Tiny barbs on the hair differ in size and position depending on the species (goose barbs are a bit larger and are found in the middle rather than at the end of the hairs).

2) Finding the Proportion of Suitable Down

After the species of origin is confirmed, the ratio of quality down to down which has been broken during transport is calculated from a sample. Three grams are tested to ascertain the percentage of usable down.

Inspect down and feathers in laboratory

3) Calculating the Fill Power

Calculating the fill power of each shipment of down is essential so that customers can get the quality of down they are paying for. This is measured in ''mm / 30g'' or in CUIN. The fill power indicates the down’s ability to return to its original form after being compressed. The better the down is at decompressing, the warmer it will be. This is tested scientifically using a Lorch cylinder.

Fill power in cuin table

4) Determining Purity

The purity or transparency of the down is also assessed. After each washing, the used water is poured into a cylinder with a black cross on the bottom. If this cross is still recognizable after filling the cylinder with 30cm of liquid, then the down is considered sufficiently washed and thus 'pure'. If the down is not qualified as 'pure' it is washed again.

Every workshop has its own quality standards. Kauffmann, for example, only uses down with a cross recognizable at a height of 80 cm.

5) Measuring Oxygen Content

After the down is found to be clean and transparent, the oxygen content is measured using 100 grams of test material. With the oxygen test, any harmful substances that cannot be detected with the naked eye are identified and removed.

Measuring cylinder with liquid

6) Calculating Residual Fat Content

Last but certainly not least, the residual fat content is measured. Down with too low residual fat content (less than 0.7%) is fragile and will not last long. Conversely, if the residual fat content is too high (more than 2%), the down might develop unpleasant odours.